Randakk’s Supercharger Prototype for Honda GL1000

As I reported in the December, 2007 eNewsletter, the Supercharger Kit is on the road and performing very well.

For a variety of business reasons, I decided not to proceed to production.

This bike is now owned by a collector in Germany.

Portrait 3


Brief Point-of-View Video Captures the Intoxicating Whine of a Blower!
 

I’m certainly not the first to put a supercharger on an early Wing. Other parties have done so dating back to the late ’70s. I’ve owned quite of few of the CC Products blower kits …they are excellent! (Recently, I sold my last one of these kits.)

My goal on this project was to build a better blown GL1000 than any I’ve seen on the road. Previous efforts that I’ve evaluated have limitations that I hoped to overcome. I believe I have been very successful from an engineering point of view.

Special thanks to my good friend Lars Nielsen, aka “Octane” of Denmark for his invaluable assistance on this project. Lars is an internationally famous GL1000 enthusiast and prominent technical contributor to: Naked GoldWings Forum. Here’s a video of Lars on his own Supercharged GL1000.

My set-up works very well. I’m very pleased with the performance and operation. It has far exceeded my expectations.

Now for the bad news. As a parallel effort, I’ve worked very hard on the business aspects of this project – struggling to get the manufacturing costs down to an affordable level so that I could sell this set-up as a comprehensive kit. Here’s the result of that effort. If I were to commit to a minimum production run of 10 complete kits, the selling price (with a very thin margin) would be at least $5,700 per kit. Sadly, I realized that there is no market for this product at that price, so I decided not to proceed to production. The price is actually not that far out of line with what CC Products was charging for their kit back in the ’70s (when you factor in inflation), but it’s still an outrageous expenditure for an antique motorcycle.

Even at such a price, I would not recover the R&D costs incurred so far. Worse, there would be a considerable risk of installation mistakes, cancelled orders and various other problems on the buyers’ end, plus some level of warranty exposure on a complex install that I could not fully mitigate. Actually, only one failed installation out of 10 would put me considerably “upside down” on this project. So, with regrets – I will not be putting this into production.

I will enjoy my creation and look forward to showing it at upcoming rallies and events. I am very disappointed that I could not get the price down to “merely expensive.” Thanks to everyone who provided assistance and moral support for this effort! 

Supercharger Prototype

Supercharger Prototype 2

Randakk’s Supercharger Prototype

“Stack” height of entire unit easily fits under stock topshelter bodywork…very stealthy!

Components:

  • Supercharger
  • Intake manifold
  • Carburetor
  • Air Filter
  • Carburetor spacer / adapter
  • Serpentine belt drive system
  • Special electric fuel pump conversion
  • Electric radiator cooling fan
  • Front / rear bracket support systems
  • Auxiliary oil cooler

After much experimentation, I finally settled on an overdriven drive ratio (115%) selected to achieve a conservative 5.0 psi boost at 5,000 rpms. This yielded approximately 8.0 psi max at redline. This fairly conservative setup allows the bike to run on pump gas without signifcant mofification to ignition timing and no danger of detonation or excess heat. Premium fuel is required (mandatory). I’m sure I’ve left considerable horsepower on the table…striking a reasonable balance between performance and reliability.

Pulleys and Belts

Pulleys and belts left over from drive ratio experimentation. Now running heavy duty Gates Racing “Blue” Belt

Target = 25% horsepower increase at rear wheel (with healthy torque increase). The rush to redline is ferocious! There is no rev limiter (yet) and the rider must exercise great care to avoid over-revving the engine. In the lower gears, it will blow right past redline in an instant.

Boost GaugeBoost Gauge – Very Entertaining!

This blower has somewhat lower displacement than the blowers that have typically been configured for early GoldWings in the past. This design has advantages in terms of:

  • Reduced weight
  • Lower thermal load
  • Reduced inertial loads for better throttle response
  • Max boost in this application is somewhat blower-limited (by design) and biased toward mid-range performance.

Blower:

  • Positive displacement, twin rotor “Roots type” supercharger is rated for 12,500 rpms
  • Made from high quality materials – 4340 gears and shafts
  • Viton rotor seals
  • Extruded aluminum center section
  • Each straight-cut rotor has 3 lobes.
  • All parts are precision machined to aircraft specs
  • Serpentine belt system…more durable and tolerant on belt alignment
  • Custom-fabricated idler arm unique to this application (for belt tensioning)
  • Self-lubricated
  • Custom-length front drive module engineered specifically for this application
  • Robust, heavily triangulated front blower support arrangement – more than restores the frame rigidity lost by elimination of the OEM shroud / torque rods
Blower Attachment
  • Integrated throttle cable attachment points
Throttle Cable Attachment
  • Twin Heim joint rear blower supports
Rear Blower Supports

Intake:

  • Proprietary Randakk parallelogram design with internal “wickers” and velocity baffles
  • Simple exterior…complex internal architecture
  • Designed to use OEM intake runners + clamps
  • Low profile, long blower + intake design + carb selection yields optimized fuel charge path
  • O-ring groove in mounting surface for positive seal
  • Integrated spark plug wire holders
  • Anti-backfire device to protect the plenum and bower seals
  • Randakk’s High Performance Intake Clamps
Manifold
Randakk’s Manifold is CNC-fabricated from solid billet aluminum
Carburetion:
  • Weber carb with proprietary mods
  • Choke butterfies eliminated for better peak performance.
  • Fast idle function retained for easy starts
  • Push / Pull throttle cables retained for safety

Carb Spacer / Adapter:

  • Exquisitely machined and cc’d adapter / spacer for max balanced flow
  • Carefully executed transitions from round carb bores to rectangular oval blower inlets
  • Adapter / spacer has o-ring groove in mounting surface for positive seal
  • Phenolic heat isolator

Fuel Pump:

  • Special version of Randakk’s electric fuel pump conversion with tolt sensor. Standard model described here

Heat Managment:

  •  Ignition timing mods
  •  High quality moisture and dust proof electric radiator fan by SPAL with sealed motor sourced from Italy.
  • Full coverage, high flow, low draw “pusher” fan mounts in front of radiator. Rated at 650 cfm. Moves considerably more air than the feeble OEM unit.
  • Front fender modification required for clearance. I looked at many options, but this was the only practical way to get serious cooling capability.
  • Running special oil filter adapter (to permit oil cooler) created for me by Bob Hagerman available here. Cooler is heavily-modified unit from ’82 Honda CB900F. Also running a Think Automotive competition oil cooler thermostat (Mocal model #OT/2F-8JIC) connected via Aeroquip hoses with 8AN fittings. Standard oil filter conversion kit described here.
Oil Conversion Filter
Blower Drive:
 Supercharger Drive
  • Serpentine drive eliminates belt “walk-off” that plagues other designs.
  • Compared to a direct-drive cogged belt, a serpentine belt reduces the risk of “backfire” damage and simplifies the design of the “anti-backfire” valve on the plenum. Under the extreme stress of a backfire, a serpentine belt will “slip” enough to allow the blower to rotate back-wards to relieve the pressure of a back-fire. Back-firing is not really an issue once the carb jetting is dialed in. This is why blower setups must start out very rich on initial start-up.
  • Gates Racing “Blue” belt
  • Robust no-wobble, no run-out drive pulley mount.
  • Features machined bushing / flange with precision boss to mate with OEM timing gear
  • Integrated outer timing belt guard replacement!

Installation:

Supercharger Install

The installation was straightforward, but time consuming. The picture above shows test fitting of various prototype components and is a good indication of how “deep” I had to go.

Consider these details:

  • Sound engine with excellent compression required
  • Minor frame surgery required
  • Small modifications to the top shelter substructure
  • Small trimming of the front fuel tank locating tab
  • Front fender modification required for clearance
  • Existing throttle cables and choke cable must be shortened and new terminations installed
  • A second midpoint adjuster added to the “push” throttle cable
  • OEM junction plug removed from OEM cooling fan and transferred to the new fan’s wires
  • Holes cut in timing belt covers for the crankshaft drive pulley
  • Slightly modified ignition advance specs
  • Later GL1000 (’78 / ’79) “431” cams are used. These “softer” cams are actually better matched for supercharger duty and yield a better idle.
Ignition:
  • Custom Distributor
  • Pertronix Igniter II electronic ignition
  • Pertronix Rev Limiter
  • Pertronix 45,000 volt coil
  • Accel Wires 
didtributor

Other modifications:

  • Heavy duty clutch upgrade
  • Braking, suspension and tire upgrades to handle the new level of performance. Like the mods detailed here:
  • “Later” driveshaft recommended for ’75 GL1000s 

Comments

  1. mark infantino says:

    Hello
    Awesome GL1000 build I must say. I am working on a supercharged Gl1000 with the same Fageol type supercharger and Weber 32/36 carb set up. Would it be possible to get you carb set up info such a jetting
    which might help me get mine dialed in.
    Thank you in advance.
    Mark

  2. Brian Anderson says:

    Where did the fron fender come from? Thanks

  3. Timothy Monroe says:

    have you ever concidered a 88 gl1500 set up

  4. Robert Calverley says:

    I would like to know more about the distributor because I would like one for my 79 gl1000

  5. What price can you see this unit being narrowed down to?
    (blower alone)
    Would you get these made overseas?
    I could see the experimental aviation crowd being excited by this blower as well.

    • The blowers I use on my motorcycle projects are available for purchase from Fageol Superchargers. They come in 4 sizes to match a wide range of applications. Generally they require a custom, compact drive unit for use on limited space applications such as motorcycles. I don’t believe they are certified for aviation use. Contact Fageol for full details: http://fageolsuperchargers.com/

Trackbacks

  1. […] Randakk’s Supercharger Prototype for Honda GL1000 … – Brief Point-of-View Video Captures the Intoxicating Whine of a Blower! I’m certainly not the first to put a supercharger on an early Wing. Other parties have done …… […]

  2. […] This specific Supercharged Honda GL1000 (VIN: GL11019636) features a Fageol blower with 5.0 psi of boost at 5,000 rpms. This allows the usage of premium gas and strikes a balance between extra power and reliability. For more details, there’s a great build site here. […]

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